Frequently Asked Questions - Batteries
1. What are gel batteries or SLA batteries?
Gel or sealed lead acid batteries are basically the same
chemistry as a wet (flooded cell) battery. The batteries' electrolyte is in
a gelatin form and is absorbed into the plates and the battery is sealed
with epoxies. These batteries may be used in any position and the batteries
are exceptionally leak resistant. Battery uses are UPS, emergency lights,
and camcorders. These batteries are 2 volts per cell so the common batteries
are 4, 6, and 12 volt.
2. What are battery ratings and how battery
ratings are used?
Some of the common battery ratings are:
Amp-Hour battery rating: This is a common battery
rating of batteries. Amp-hour rating of battery capacity is calculated by
multiplying the current (in amperes) by time (in hours) the current is
drawn. Amp-hour battery rating is commonly used on sealed lead acid
batteries used in UPS systems, emergency lights and camcorders.
For example: A battery which delivers 2 amperes for 20 hours would have a 40
amp-hour battery rating (2 * 20= 40).
Cold Cranking Amperage battery rating: CCA is the
discharge load in amps which a battery can sustain for 30 seconds at 0
degrees F. and not fall below 1.2 volts per cell (7.2V on 12V battery). This
battery rating measures a burst of energy that a car needs to start on a
cold morning. This rating is used mainly for rating batteries for engine
starting capacity and does not apply to NiCad batteries, NiMH batteries or
Alkaline batteries.
Reserve capacity battery rating: RC is the number of
minutes a new, fully charged battery at 80 degrees F. will sustain a
discharge load of 25 ahps to a cut-off voltage of 1.75 volts per cell (10.5V
on 12V battery). This battery rating measures more of a continuous load on
the battery.
3. What is a battery cycle?
Battery cycle: A cycle of a battery is a discharge
plus a charge. For example, if your battery is full charged and you apply
load (use) the battery and it discharges some (maybe completely) and then
recharge to full battery charge, that is one cycle. Cycle life is the total
mumber of cycles a battery yields. The cycle life is very important in
battery applications such as laptop batteries and emergency light batteries.
A Ni-cad battery has a cycle life of 500-1000 or more cycles.
4. What are deep cycle batteries?
Deep-cycle batteries typically feature thick plates
with a high-density active material. The thick battery plates allow for
reserve energy to be stored deep within the battery plate and released
during slow discharge such as trolling or electronic instrument use. The
high-density active material remains within the batteries' plate/grid
structure longer, resisting the normal degradation found in cycling
conditions. They are typically used where the battery is discharged to great
extent and then recharged. For example, a battery powered trolling motor on
a fishing boat.
5. How can batteries be connected?
Note: When interconnecting batteries (cells) they must be
the same batteries (cells)!!
Ways to connect batteries:
Batteries may be connected in series. The positive
terminal of the first battery is connected to the negative terminal of the
second battery, the positive terminal of the second is connected to the
negative of the third, etc. The voltage of the assembled battery iis the sum
of the battery voltages of the individual batteries. So the batteries are
connected: + to - to + to - to + to -, etc. The capacity of the battery is
unchanged.
Batteries may be connected in parallel. The positive
terminal of the first battery is connected to the positive terminal of the
second battery, the positive terminal of the second is connected to the
positive of the third, etc. and The negative terminal of the first battery
is connected to the negative terminal of the second battery, the negative
terminal of the second is connected to the negative of the third, etc. So
the batteries are connected: + to + to + and - to - to -. In this
configuration, the capacity is the sum of the capacities of the individual
batteries and voltage is unchanged.
For example, if you take 5 6V 10AH batteries and connect the
batteries in series, you would end up with a battery array that is 30 Volts
and 10AH. If you connect the batteries in parallel, you would end up with a
battery array that is 6 Volts and 50AH. By the way, this is how ordinary
auto batteries are made. 6 2volt cells are put in series to give 12v battery
and the 6 cells are just enclosed in one case. Many ni-cad batteries are
done the same way.
6. How does overcharging damage batteries?
Overcharging a battery occurs when the total capacity
removed has been replaced by recharging and the battery remains on charge.
This overcharging creates excessive heat which can cause the battery plates
within the cells to buckle and shed their active material. The battery will
react to the overcharge by producing an excessive amount of hydrogen and
oxygen. These gases are the result of the breakdown of the water molecules
within the electrolyte. The water that has been displaced by overcharging
can be replaced in a serviceable (non-sealed) battery, but, in the
maintenance-free sealed batteries, permanent capacity loss will result.
Excessive discharging a battery can also damage a
battery. The amount of discharge a battery can have without damage depends
upon the chemistry of the battery, but in general a lead acid battery will
not tolorate as deep a discharge as a Ni-cad battery or Ni-mh battery.
Sealed lead acid batteries function best if they are discharged to only
about 85% of nominal voltage (10.2V on 12V battery).
7. What is sulfation of batteries?
Sulfation is the formation or deposit of lead sulfate on the
surface and in the pores of the active material of the batteries' lead
plates. If the sulfation becomes excessive and forms large crystals on the
plates, the battery will not operate efficiently and may not work at all.
Common causes of battery sulfation are standing a long time in a discharged
condition, operating at excessive temperatures, and prolonged under or over
charging.
8. What are some types of batteries?
A few types of batteries are: Sealed Lead Acid, Flooded Lead Acid, Ni-Cad,
Alkaline, Silver Oxide, Lithium, Mercury (not mfg in US any more),
Manganese-Dioxide, Zinc-Air, and Ni-MH
Battery Glossary
Battery: Two or more cells connected together.
Cell: An electrochemical system which converts chemical
energy into electrical energy.
Primary cell: An electrochemical device which is discharged
only once and then discarded. AA alkaline battery is great example.
Secondary cell: An electrochemical device which may be
discharged and recharged a number of times. For example, Ni-cad batteries in
a cellular phone.
Battery Capacity: The ampere hours available from battery.
Battery Float Voltage: A constant voltage applied to a
battery to maintain the battery capacity.
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